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Container and Pallet Supply Chain Optimization
Accenture - Mumbai, India
Oct 2019 - August 2023
Introduction
The client, a global chemical manufacturing company, relied on manual processes to track and update the movement of chemical containers and pallets using SAP systems. These outdated methods led to inefficiencies, errors, and delays in supply chain operations.
Problem Statement
The manual entry of serial numbers for containers, materials, and pallets into SAP significantly slowed operations, introduced data inaccuracies, and increased procurement turnaround time. This lack of automation hindered real-time tracking and constrained supply chain agility.
Product/Project Analysis
To streamline operations, the project aimed to digitize container and pallet tracking using mobile technology and SAP integration. Key project activities included:
- Requirement gathering with business stakeholders and supply chain managers.
- Designing a scalable mobile application for real-time data capture and update.
- Collaborating across functional teams for architecture, security, and SAP integration.
- Planning and executing phased releases, UAT, and go-live cutover.
Architecture
Architecture Flow: Container & Pallet Management Automation
📦 Barcode
Scanned from containers, pallets, and materials
Scanned from containers, pallets, and materials
➡️
📱 iOS App
Captures and sends scan data
Captures and sends scan data
➡️
🔄 OData Gateway
Secure real-time integration with SAP
Secure real-time integration with SAP
➡️
🖥️ SAP ERP System
Updates container/pallet data and tracking
Updates container/pallet data and tracking
Data Flow: Barcode → iOS App → OData Gateway → SAP ERP System
Impact
- Reduced procurement processing time by 40%, accelerating container movement.
- Saved approximately $250K annually through efficiency gains and process automation.
- Minimized manual errors and eliminated redundant data entry.
- Enhanced tracking visibility, enabling real-time decision-making.
- Standardized data flow and status updates across the supply chain.
Conclusion
This project transformed a labor-intensive supply chain process into a streamlined, tech-enabled workflow. By leveraging mobile applications and SAP integration, it empowered the workforce, improved operational visibility, and contributed directly to profitability and customer satisfaction.